Safe, Scalable, and Compliant EV Battery Storage Solutions
As the electric vehicle industry continues to expand, the need for dependable electric vehicle battery storage solutions is becoming increasingly critical. Americase understands the challenges that come with transporting, storing, and managing lithium-ion batteries at every stage of their lifecycle. Our electric vehicle battery storage containers are designed to meet the industry’s evolving needs, including protection against thermal runaway and full compliance with standards and shipping and storage regulations. Whether you’re handling prototypes, damaged batteries, or fully functional modules, our electric vehicle battery storage solutions deliver unmatched safety and reliability. Designed with versatility in mind, each case can support various battery sizes, chemistries, and use-case requirements. The stackable design and field-repairable features offer long-term value and adaptability. With Americase as your partner, your electric vehicle battery storage needs are covered today and scalable for tomorrow. We help top EV manufacturers reduce risk, remain compliant, and protect their most valuable energy assets through every phase of transport and development.
Modernizing Electric Car Battery Storage for the Future
When Americase was first introduced to the problem vehicle manufacturers were having with shipping their batteries across the country, we knew our straightforward and practical approach to creating scalable designs was going to be key. Looking at batteries of different shapes, sizes, and states (Newly manufactured Prototype, Tested prototype (possibly crash tested), 38.3 Tested Good Battery, 38.3 Tested Damaged Battery), we designed cases that could hold up to each unique use cases different qualifications and labeling requirements to transport them safely and legally. Since our electric vehicle battery storage containers product, we’ve worked with many of the top hybrid and fully electric car companies on the market today.
Helping to Shape the Future Every Day
Americase is more than a manufacturer—we’re a safety partner to the rapidly evolving electric vehicle industry. As EV technology continues to advance, so do the challenges around safely transporting and storing high-energy lithium-ion batteries. Americase doesn’t just respond to these challenges—we help proactively develop solutions that can evolve with the industry needs.
Our team is actively engaged in the regulatory and technical conversations shaping the lithium-ion battery regulations. We participate in key working groups and regulatory bodies to provide our extensive testing and packaging expertise, including our deep experience designing and manufacturing safe packaging solutions for damaged, defective, and end-of-life batteries. See our electric Regulatory Bodies work.
We provide technical input, conduct testing and share test data, and collaborate directly with regulators and industry leaders to ensure evolving standards are both rigorous and practical. This early, hands-on involvement allows us to stay ahead of emerging requirements and deliver packaging solutions that not only meet current regulations—but anticipate what’s next.
For the EV sector, where battery packaging safety and scalability are critical, Americase isn’t just keeping up. We’re helping lead the way.
Testing that Goes Above and Beyond
At Americase and Fulcrum Labs, meeting industry standards is just the beginning. Together, we consistently go beyond what’s required—because when safety is on the line, “good enough” doesn’t cut it.
While regulations establish the baseline, our integrated approach to product development and testing pushes past compliance to deliver real-world performance and lasting protection. Fulcrum Labs, Americase’s in-house accredited testing facility, enables rapid iteration, advanced simulations, and comprehensive validation far beyond standard checklists. Whether we’re performing drop, thermal event containment, vibration testing, or a multitude of other tests over time, we explore worst-case scenarios and challenge our own designs under the harshest conditions. We don’t just test to pass; we test to understand—identifying edge cases, fine-tuning designs, and uncovering opportunities to further strengthen safety margins.
Because we design and implement the testing process from start to finish, Americase can ensure more than compliance—we deliver proven performance, backed by data and designed for the unexpected. It’s how we ensure our cases help protect the safety of people and assets, and the integrity of your brand.
Types of Testing Performed by Fulcrum Labs:
- Drop Testing
Simulates accidental drops during handling or transit to ensure containers maintain structural integrity and internal protection across multiple orientations and impact points.
- Vibration Testing
Replicates the mechanical stress of transportation—particularly in air, ground, and sea freight—to assess the durability of packaging and the stability of enclosed components over time.
- Thermal Cycling
Exposes products to alternating high and low temperatures to evaluate material performance and structural response to extreme environmental shifts.
- Altitude Simulation / Low Pressure Testing
Mimics high-altitude conditions to assess pressure resistance, seal integrity, and performance of packaging under reduced atmospheric pressure—essential for airline transport.
- Impact Testing
Measures the ability of containers and internal components to withstand sudden, forceful impacts, such as blunt-force collisions or equipment drops.
- UN 38.3 Lithium Battery TestingIncludes a suite of tests required for the air transport of lithium batteries, such as altitude simulation, thermal, vibration, shock, external short circuit, impact, and forced discharge.
- Temperature Extremes Testing
Verifies product stability and performance in prolonged high- or low-temperature environments, ensuring resilience in uncontrolled or harsh conditions.
- Humidity Testing
Evaluates how materials and protective systems perform in high-moisture environments, identifying potential for corrosion, degradation, or seal failure.
- Custom Scenario Testing
Tailored simulations designed to match specific customer requirements or industry use cases—ideal for unique cargo profiles or emerging regulatory needs.
