At Americase, we rigorously test our containers to ensure they meet or exceed the highest safety and performance standards, giving you peace of mind that your hazardous or high-value goods are safe. Our comprehensive testing process simulates real-world conditions and use scenarios—analyzing impacts, heat, moisture exposure, vibrations, and more—to confirm the safety and efficacy of our shipping and storage containers. Our team of test engineers tailors testing strategies to address your specific needs, ensuring that your packaging solutions meet or surpass safety regulations, industry certifications, and performance requirements.

VIDEO: Watch the process: Our principal test engineer answers questions about creating a custom test plan.

Our testing capabilities include:

  • Performance Packaging Certification
    • Stack Test – 49CFR 178.606, 178.980 (Large Format)
    • Drop Test – 49CFR 178.603, 178.965 (Large Format)
    • Cobb Test – 49CFR 178.516 / ISO 535
    • Bottom Lift Test – 49CFR 178.170 (Large Format)
    • Top Lift Test – 49CFR 178.175 (Large Format)
    • Thermal Resistance Test – 49CFR Part 178 Appendix D
    • Puncture Testing
  • Shock and Fragility Testing
  • All of the above to include accelerometers and give results relative to G Forces

    • Flat Drop Testing
    • Rotational Drop Testing
    • Edge Drop Testing
    • Corner Drop Testing
    • Impact Testing
  • Flame and Thermal Resistance Testing
  • Environmental Testing
    • Compression and Torsion Static and Dynamic Testing
    • Rainwater Testing – ATSM D951
    • ESD Testing – ANSI / ESD STM 11.11
    • Surface Resistance Testing – ANSI / ESD STM 11.11
  1. All tests listed above are customizable with or without guidance from a specific standard. 
  2. Please note that the above is not an exhaustive list but rather a list of the most frequently requested and performed tests. We are testing experts with proven capability and experience to develop and execute custom testing plans.

Prepare for New Classification Requirements

The United Nations Transport of Dangerous Goods Sub-Committee is working on classification of lithium batteries based on their inherent risks. This will require manufacturers to test lithium batteries for failure instead of simply meeting the UN 38.3 test requirements.

Our team of experts can help you to better understand the inherent hazards associated with cells and batteries to prepare you to meet all applicable classification testing requirements.

Considering a Recall?

If your company faces a safety event and is evaluating a recall, we can provide test results and data-driven insights to assess root causes and recurrence risks. We can also assist you in determining if special packaging is required for damaged or defective batteries.

Achieve Safe, High-Performing Batteries

Our testing experts can help you better understand and enhance the safety of your li-ion batteries. We will work with you to ensure your battery products meet and exceed standards under expected usage, environmental and hazardous conditions – helping you protect end-users and avoid costly recalls.

Data-Driven Processes for Safer Lithium-Ion Packaging

Americase leverages decades of test data, including flammability, projectile risks, and fume toxicity, to design packaging solutions with enhanced safety margins. Our proactive approach also anticipates the challenges posed by emerging battery chemistries, incorporating comprehensive testing to establish safer containment requirements in custom packaging designs, significantly mitigating risks in transportation and storage. 

Through rapid prototyping and continuous improvement, we refine our lithium-ion battery containment solutions, collecting insights into a database to enable future simulations without recreating destructive tests. This integration of advanced testing methodologies underscores our commitment to protective packaging innovation for safer hazmat shipping and storage.

VIDEO: Learn more: Our principal test engineer discusses how test results inform safer designs.

Focus on doing what you do best. We’ll do the safety and compliance testing for you.

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